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Customised Cables

Elcon Cables manufacturing division in NSW has been offering custom made cable harness’s and lead assemblies for over 25 years and still provides sub-assemblies for some of Australia’s Iconic Original Equipment Manufacturers. Elcon Manufacturing has built its reputation on fast turnaround, high quality products for quantities large and small. The products Elcon Manufacturing produces are as complicated as multi wire, various connector harness’s (involving soldering, tin dipping and full harness testing), to simple cut and strip through automatic C&S machines.


Cable Cutting

Cable cutting and stripping can be handled through our automatic machines or manually cut, stripped and terminated from 0.5mm2 up to 300mm2. As each terminal and lug requires different tooling and die sets, Elcon’s extensive range of manual, semi-automatic and fully automatic tooling, makes no job to difficult.



Whether you require assembly re-work or manufacturing switch / gear / battery leads requiring 20 ton compression. we can handle it .


Types of work carried at out Elcon Manufacturing

  • High Volume Cut strip for mass production

  • Highly detailed harness assembly and testing

  • Re-working  leads or assemblies that do not conform to Australian standards 

  • Battery / Switchgear power leads up to 300mm2 Customised heavy duty extension leads  (single and three phase)


We can even print your name on most cables.


Elcon Manufacturing is Quality certified to 9001: 2008 Lic QEC2610



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Customised Cable

Customised Manufacturing


At each Elcon Cables warehouse, we have state of the art cutting facilities. These facilities ensure we can turn around cutting requests, fast, efficiently, safely and accurately. Each of our warehouses have been set up to get the cable cut to the length required, faster than our competitors, to ensure our customers have the edge on deliveries over their competition. There is no Minimum Order Quantity on selected cables - no cut job is too big or too small.


Custom Striping & Printing


At our NSW warehouse, Elcon Cables can offer a customised Striping facility for the whole country. We can stripe most cables in the prime cable colours as follows: Black, Red, Blue, White, Green, Yellow, Grey, Brown, Orange, Violet and Pink. This facility allows us to print Client Names, Contact Details, or even “Stolen From” on most cables and in most cable colours. Our printing operation also allows us to print at various increments, not just by the metre.


Custom Cable Manufacturing


Elcon Cables has access to a variety of manufacturers worldwide and also Australian based. This allows us to offer a variation of quick turnaround, short runs to large volume competitively priced projects. Our capabilities and technical expertise can offer custom designed on-going cables or unique “one off” cables for a specific project.


Some examples of our customised cable manufacturing abilities:

  • High temp “Very Short Run” FEP / PTFE

  • Combined Silicone / PUR multi core cables

  • Unusual core configurations and core colours

  • Nylon jacketed termite proof cables



We can also source many cables on request, such as Fire Rated. SWA, Aluminum & Data


For your  cable requirements give us a call



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